A winch is an off-roader’s best friend. No matter where you ride, there’s always the slight (or, in some cases, not-so-slight) chance that you’ll find yourself stuck in a ditch or buried in the mud, looking for a way out. That’s where a solid, top-quality winch can help you out.
But purchasing a winch comes with lots of questions, like which size should I go with? What kind of cable should I use? What do I need to know before attempting to get myself unstuck with my new winch? Luckily, SuperATV is here to answer all of those questions and then some. Take a few minutes to brush up on your Black Ops Winch knowledge and you’ll be a winching pro in no time!
SuperATV’s Black Ops Winches utilize synthetic rope instead of steel cable. The flexibility of synthetic rope makes it easier to handle, and you don’t have to worry about shredding your hands every time you touch it. In addition to being lighter and easier to handle, synthetic nylon cable has a higher breaking strength than steel cable, meaning it’ll withstand more force before snapping.
The weatherproof seals in our winch drums keep water and debris out, which extends the life of your winch. All Black Ops Winches are easy to install and come with a wireless controller for added convenience.
Our Black Ops Winches come in three weight capacities: 3,500 pounds, 4,500 pounds, and 6,000 pounds. They’re powered by 1.2, 1.3, and 1.9 HP motors, respectively.
If you’re an ATV rider, our 3,500 lb. winch should be perfect for you. The average weight of an ATV is around 700 pounds, which still leaves you with plenty of wiggle room should you need to be pulled out of the mud.
For most UTV riders, opting for our 4,500 lb. winch will give you plenty of pulling power. If you’re a casual rider, or if you spend most of your time working on the farm, patrolling events, or maintaining your property, this size should be more than what you need.
If you ride your UTV through some extreme situations and regularly get it stuck in some crazy predicaments, our 6,000 lb. winch is the way to go. This winch is guaranteed to pull you out of pretty much anything.
If you’re still not sure which winch size is right for you, take a few minutes to calculate roughly how much weight you’re packing. Start with the dry weight of your machine and then figure up what it would tip the scales at after adding fuel, stored gear, aftermarket upgrades, and passenger weight.
All SuperATV Black Ops Winches come with a one-year warranty against manufacturing defects. We warrant to the original purchaser that all mechanical and electrical components will be free from any defects in workmanship.
Please note that this warranty does not apply to the rope. It also does not cover any damage resulting from abuse, misuse, overloading, or improper care/service.
Each Black Ops Winch comes with a mounting plate that allows for mounting to a flat surface, like a trailer or truck bed. If you wish to mount it directly to your ATV or UTV, you’ll need to purchase either a winch mounting plate or a winch-ready bumper.
Black Ops Winches have an IP56 waterproof rating. This means they’re totally resistant to dust ingress, and protected from the equivalent of low-pressure water jets from any direction.
All Black Ops Winch ropes are fifty feet in length. Our 3,500 lb. winch rope measures 7/32” in diameter and our 4,500 and 6,000 lb. winch ropes measure 1/4” in diameter.
Our 3,500 lb. and 4,5000 lb. winches feature a 166:1 gear ratio. With our 6,000 lb. winch, you get a 266:1 gear ratio.
The wiring for all Black Ops Winches is 12′ in length. The gauge used for all wiring is 13.3mm².
Steel might sound more impressive as far as materials go, but synthetic winch rope actually has many advantages over steel cable.
For starters, it’s way safer. You can handle synthetic rope with your bare hands without worrying about steel splinters making their way into your palms. Synthetic rope will also cause less damage if it snaps, and it’s more flexible and easier to care for than steel.
To learn more about why we go with synthetic winch rope every time, check out this article on the advantages of synthetic winch cable.
We recommend inspecting your winch at the beginning of every ride to ensure it’s in pristine working condition—because you never know when you’ll need rescued from a sticky situation. While doing your usual pre-ride once-over, take a few minutes to let out the entirety of your winch rope. Check for damage and, if you’re using a steel cable, look for rust and kinks.
If you spot any sign of damage, swap it out for your backup winch rope or cable. If you’re using synthetic rope, you can cut off the damaged part, reattach the hook, and continue using the same rope.
You’ll also want to keep an eye on the winch drum itself. Keep it clean of any mud or debris, and make sure your rope is properly secured before setting out on your ride.
The most common and safe anchor point for winching out is a solid, thick tree trunk. Just be sure to use a tree-saver strap to avoid killing the tree, and wrap it as close to the ground as possible to keep from pulling it over on top of yourself. Typically, you want to avoid anchoring around large rocks, unless it’s your only option and it happens to be the biggest, most secure boulder this side of the Mississippi. And in that case, it’ll take some deep thought and engineering to ensure that the rope won’t slide over the top.
You want to avoid running your winch cable over jagged or rocky terrain. Both synthetic and steel rope tend to fray more easily when under tension, so running them over sharp rocks is never a good idea. And be sure to add weight to your winch line by covering it with a tow strap, heavy blanket, or winch weight. This will absorb some of the potential energy stored in the cable, making it less likely to snap. And if it does snap, that added weight will force the rope toward the ground, instead of at you and your buddies.
Check out this article for more good ideas (and not-so-good ideas) on how to secure a safe anchor point.
Using a snatch block (also referred to as a pulley block) can give you a huge mechanical advantage when winching out, helping to get you out of tough situations when your winch just isn’t quite strong enough. A snatch block can double your line capacity and also helps to increase the lifespan of your winch. You can also maximize your power by choosing an anchor point that’s directly in line with the stuck vehicle, because a straight line pull is more powerful than an indirect line pull.
Check out this article for more tips and tricks on how to double your pulling power when winching out.
You should always carry a pair of heavy-duty gloves—not just for yourself, but for everyone else in your group, as well. Never handle winch cable with your bare hands during a recovery mission! And whatever you do, never straddle a winch line (the reasons for this should be obvious, we hope). Actually, don’t stand anywhere near the winch line when it’s in use. You never know when it could snap, and even if you have the line weighted down, those ropes can be unpredictable.
Make sure there is solid communication between the person behind the wheel and the person at the winch. There isn’t an official, universal set of hand signals for winching, so you and your buddies will have to come up with something that works for you (for example, holding up your hand in a “halt” symbol to signify that they need to stop). Obviously, these signals should be established before starting the recovery process.
Click here for more details and explanations regarding some of the most important winch safety tips.
You can’t just install a winch and expect it to be the last thing you’ll ever need when it comes to pulling your machine out of tight places. There are several tools and accessories designed to keep you safe and just make your life easier. Snatch blocks, D-rings, tree-saver straps, tow straps, winch covers, and safety gloves are just a few of the things we recommend keeping in your arsenal.
For a full list of accessories that will help get you out of a pinch if you get stuck, check out this article by Winch Mania. And to get you started, SuperATV sells a Winch Accessory Kit packed with all of the basics: a pulley block, a tree saver strap, some D-rings, and some gloves to keep your hands safe—all stored in a handy accessory bag.
For more information on SuperATV’s Black Ops Winches and how they work, check out this handy winch guide that’s included with every winch purchase. The end of the guide also includes a troubleshooting table describing common issues that customers encounter and what action should be taken to correct those issues.
Of course, if you have questions that the guide or this FAQ haven’t answered, our top-notch customer service team is always here for you! Give us a call at 855-743-3427 and we’ll be happy to walk you through whatever you’re working on.
18 Comments
I had a problem with a 4500# Black Ops winch. It is installed on a 2017 XPT RZR. I started the RZR the other day and the winch turned on by itself .
The remote control was turned off and the wired switch on the dash was not touched. Before it was realized what was happening the winch stalled out as it tried to reel the rope in. Ultimately burning up the motor, melting the insulation off the power leads from the winch to the solenoid and from the solenoid to the bus block on the fire wall. The factory bus block was factory installed with the factory wiring harness providing power to the bus block. The factory wiring harness had a fusible link in line by the battery that finally blow. The wire harness is 6 gauge wire with a 200 amp fusible link. No other accessories
were running when this happened. The winch had only been used a couple times. This RZR is meticulously cleaned and serviced after each ride than stored in a garage. I do not mud bug or do deep stream crossing. I mainly ride mountain trails and gravel roads. Do have any idea what could have caused this. This could have turned out very bad with a burned up RZR or worse. I will be replacing the winch but not sure I would trust using another Black Ops winch.
Hey Richard, we’re sorry to hear this. It sounds like a short in the solenoid or wiring somewhere, but definitely give our customer service team a call at 855-743-3427 with your order information and we can help troubleshoot and get you a replacement. Thanks for reaching out!
Just installed 4500 pound black pops on my talon.. winch will only come in and wont go out to let plow down..
Thanks for tuning in! Yeah, that’s not right. Sounds like maybe there was an issue with the hook up or the solenoid might be bad. Give us a call at 855-743-3427 and we’ll help you troubleshoot! Thanks for the support!
I purchased the 6000 LB black OPS winch for my 100x came with a handlebar switch. I purchased the external regular sized lighted switch from you guys can you provide wiring diagram to cut off the switch on the harness and wire on the new one you supplied.
Hey Frank! You should be able to find this on your instructions. https://www.superatv.com/amfile/file/download/file/987/product/1574/ Thanks for checking in!
First off my black ops 3500 did not come with any instructions at all , mounting plate sent does not work for a 2016 Honda foreman , had to order a KFI mounting plate . Bolted up perfect except you must dip winch upside down for the rope to line up , then the supplied Hawser will not fit on a kfi plate so winch is still inoperable until new hawser comes in . Really expected more for such an expensive winch .
Hey Patrick, each product is sent with access to instructions within the packaging label. You can also find our instructions on the product page of whatever product you ordered—3500 black ops winch page. We have an instructions tab underneath the description that will direct you to our digital instructions. We include details on how to wire up your winch on these. Here is the link to them: https://www.superatv.com/amfile/file/download/file/1869/product/313/ As far as the winch mount, it is a universal mount, so fabrication is required. Putting the winch upside down is typical of many winch applications, depending on where it is being mounted and is common across the board for all winch brands. We would love to answer any questions you have and/or make sure the winch is assembled correctly. Just give us a call at 855-743-3427. Thanks for the support!
I just purchased a 4500lb Black Ops and installed it based off SuperATV’s YouTube video and I can’t get it to power on. I’m running other lights on the bus bar but can’t get the winch to do anything.
Hey Kyle! Sorry for you’re having trouble with your winch. We’d love to help troubleshoot. We’ll just need a little more detail. Give us a call at 855-743-3427 and we’ll get you squared away. Thanks for the support!
i recently installed a 4500# on a 2022 polaris Ranger 1000– when wired to the busbar, the solenoid will only click when engaged (the rocker switch has power from the key-on hot). if i run it directly to the battery, the winch will work just fine. any suggestions?
Hey Bo, thanks for reaching out. It sounds like you may have a bad solenoid. Your best bet is to give our customer service team a call at 855-743-3427, and they can help troubleshoot to verify that’s what the problem is. They’ll get you fixed up.
so i have a black ops and its always worked perfectly. last saturday i had to winch out twice, the second time i was really stuck and half way out my winch quit working, the soloniod clicks with dash switch and remote, but the winch isnt responding, is there a reset button?
Hey Larry, it sounds like your solenoid is probably shot. You can test this by bypassing the solenoid. Run your battery straight to your winch and test both normal and reverse polarity to see if it runs in both directions. Keep in mind that when you do this bypass, the winch will run as long as there’s power to it, so it’s usually a good idea to spool a little rope out so it doesn’t destroy itself with the hook. If the winch works in both directions using the bypass, give us a call at 855-743-3427 and we’ll get you taken care of. If the winch still doesn’t work with the bypass, well give us a call anyway and we’ll see what we can do.
just put a black ops on this summer never used it till today work a little than nothing but click i read some other i will test it not even 6 months old hope its not a ongoing issues
Hey Russ, give us a call at 855-743-3427 so we can help you get that sorted out. That definitely doesn’t sound right!
morning Kavan did some test is the solenoid i order one from you yesterday for going to wyoming to hunt would this under warranty did buy it from amazon thanks getting back
I can’t say for sure whether it’d be under warranty or not without knowing the details of your order. But if you bought a new Black Ops Winch from us or one of our dealers, it’s covered with a 1-year warranty. That includes Amazon orders.