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Don’t Forget UTV Maintenance This Summer

By Kavan Wright | Behind The Wheel on June 29, 2017
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Summer is the time for long days, warm nights, good vacations, and great rides. For many, it’s the off season—a time to reap the rewards of all the chores and maintenance you did to bring your machine back to life over winter and spring. Now you can focus purely on enjoying those riding trips you’ve been planning and testing out all the upgrades you made.

Unfortunately, you’re setting yourself up for trouble if you dismiss some basic UTV maintenance during summer. Unlike your regular seasonal maintenance where you can do a one-and-done check of fluids, fuel, corrosion, and whatnot  (you’re doing that, right?), summer maintenance needs are less predictable. Just because you checked your ball joints in the morning doesn’t mean they’re in good shape in the evening after you ride.

What you should be focused on throughout your riding season are your wear items. We’re talking about wheel bearings, ball joints, bushings, belts, tie rod ends, and anything else subjected to constant abuse through normal use—these need to be part of your regular maintenance schedule.

Most of these things are easy to check, and your machine will generally let you know that something’s going bad by making a new noise or vibration. Although, once your machine starts complaining, you’re already doing extra damage to connected parts. Follow our maintenance tips to keep running smooth.

Tie Rod Ends

Let’s start with tie rod ends. These little guys can ruin your day if you let them get away from you. And by “let them get away from you,” I mean letting them loosen up until the shock from a bump finally snaps it off your tie rod and sends you careening out of control into a tree.

SuperATV tie rod end for Polaris RZR 900
Tie rods are a small part that can lead to big consequences if not cared for. Check them frequently to make sure it’s not time for a replacement!
Photo by SuperATV

Instead of doing that, just jack your machine in the air a little bit, grab your tire, and try turning it gently. If you feel some slack before the rack engages, it may be time to get some new tie rod ends.

Wheel Bearings

Wheel bearings can have a similar feel to tie rod ends when they start going bad. The difference is that a bad wheel bearing will cause your wheel to have play no matter how you shake it. A tie rod end will only have play in the direction the wheels actually turn. If your wheel is flopping all over the place, it’s a good idea to get a new wheel bearing.

Ball Joints

Next, let’s talk about ball joints. Like any key part of your suspension, catastrophic failure of a ball joint can be a lot of fun when it happens to someone else. Who doesn’t appreciate watching someone’s wheel fly off and catapult their car?

You, that’s who. That’s why you should make checking your ball joints before every ride a part of your side-by-side maintenance. Give the rubber boot a quick look before you do anything else. If it’s damaged, there’s a good chance you’ve got dirt and mud working its way in there, which means it’s bound to seize up soon.

If it’s already starting to seize for any reason, or it’s just getting a lot of use, the stud and housing can start to wear down and loosen in the spindle or A-arm. You should check for that looseness.

SuerATV heavy duty ball joint for Polaris RZR
Just like tie rods, ball joints might be small, but their impact on your machine is anything but. It’s important to check your ball joints before every ride to avoid disaster.
Photo by SuperATV

The uppers are easy; just take the shock off and stick a pry bar between your upper A-arm and axle and do a little prying (but don’t go crazy). You can do this test just by grabbing the A-arm, but it’s a little easier to keep your eyes on the ball joint if you use a pry bar. The A-arm, ball joint, and spindle should move as a single unit. In fact, you shouldn’t even be able to move the A-arm when you pry. If the ball joint moves in the spindle or the A-arm, then it’s time to replace it.

For the lowers, you can use a similar technique. Jack your machine up so your front tires are barely off the ground, stick a pry bar under the tire, and pry up against it so you move the whole spindle slightly. Again, make sure the A-arm, ball joint, and spindle all act as one solid piece.

SuperATV has heavy duty ball joints for all sorts of vehicles if you find out your ball joint is shot. We have different styles to meet your needs from a stock replacement ball joint to our Super Duty 300M ball joints that are twice as strong as stock.

Bushings

Bushings are another easy one to check. Just take your wheel off and check for play in your pivot joints. If your A-arms or trailing arms shake, then get some new bushings. We offer UHMW bushings for many vehicles which last years longer than OEM bushings.

Keep Your Suspension Smooth This Summer

The main thing to remember about all these suspension parts is that if one starts going bad, it’s going to affect the wear on all the rest. That’s why you don’t want to neglect UTV maintenance when you’re beating on suspension day after day. A bad tie rod can ruin your bushings and ball joints, and rack up a huge bill. Not to mention that crashing into a tree situation I mentioned earlier.

Drive Belts

Drive belts especially need some maintenance to keep you clutch and UTV happy. Heat and dust are the enemies of your belt.

They’re a little tougher to check since they’re hidden in the clutch housing. You have to be a diligent about it. What makes things worse is that you don’t even get a spectacular wreck when you lose a belt. You kind of just slow down and stop. (OK, maybe that’s better than wrecking.)

Most of the time, your first clue that your belt is going bad is that it slips. In the middle of giving it throttle, your RPM spikes and you feel the machine jerk a bit before the belt catches and you start accelerating again. You might also notice the smell of burning rubber. What should you do if/when you notice a belt problem? You should get a spare on there as quickly as possible so you don’t get yourself stranded.

CVT Belt
Drive belts require a little more work to stay on top of, but that doesn’t make them any less important. Pay attention to your machine and what it’s trying to tell you—if you notice any odd jerking or a burning rubber smell, check your drive belts immediately.
Photo by SuperATV

You can avoid putting a damper on your day by visually inspecting your belt before you go out riding. Take your clutch cover off and check your belt for cracks and loose fibers sticking out of the side. You’ll also want to check your clutch itself for excess belt dust and clean off any you find. Your main culprit, though, is glazing. Glazing is caused by belt slippage and looks like smooth shiny spots on the side of belts. (The friction and heat caused by slipping polishes a smooth spot onto the belt.) Your clutch can’t grip these glazed spots and your belt will end up slipping more and more until you’re not having any fun anymore.

Even if you think your belt is good, you might as well bring a spare along. SuperATV belts are relatively inexpensive, they’re not hard to change out, and they only require a simple toolkit. A good drive belt is key to proper UTV maintenance.

UTV Maintenance—Do It!

So the moral of the story is to make sure you pay attention to your machine. Your seasonal checks may be one-and-done for the most part but your machine needs a little UTV maintenance during summer, too. It will tell you when it’s hurting, but if you’re proactive at checking your machine before every ride, you can save yourself a bundle of cash and keep cruising.

RELATED CONTENT: machine maintenance53 side-by-sides65
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3 Comments

  1. Avatar for Dwayne Stewart Dwayne Stewart says:
    February 25, 2021 at 5:37 pm

    I have a 2008 polaris rzr 800 and it has been jumping out of gear taking off and some times going down the road , I have changed the shift cable several times and it is not the problem and I have got to the point of locking it in high with a clamp only thing that is only gear I have with the clamp on it .in need of a fixture.

    Reply
    • Avatar for Tyler Lichlyter Tyler Lichlyter says:
      February 26, 2021 at 8:26 am

      Hey Dwayne, we’re sorry you’re having some trouble. If you’ve changed the shift cable, it’s more than likely something in the clutch or transmission itself. The clutch is going to be the cheapest and easiest place to start. If you have other questions, feel free to give us a call at 855-743-3427 so our customer service team can help troubleshoot. Thank you for the support!

      Reply
  2. Avatar for Mark R Buttry Mark R Buttry says:
    February 26, 2021 at 2:54 am

    Whether going to riding park or around the house where you live I’ve found that a pro-life inspection” is best thing you can do before each ride n too check all your fluid levels” have fun, ride safe” ride fun” 😁🏁

    Reply

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