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Is It Cheaper to Replace or Rebuild a Polaris Transmission?

By Kavan Wright | Behind The Wheel on February 28, 2022
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What’s the worst problem to have with a Polaris side-by-side? The answer is, of course, any problem related to your transmission. Not only does a busted tranny knock out your drivetrain and sideline your machine, the money you need to spend on repairs can make your stomach churn.

Saving money is top of mind, so is it cheaper to replace or rebuild a Polaris transmission? Of course, a lot of that depends on what’s broken, and today we’re looking at how much each part costs compared to the cost of replacing your entire transmission.

By the end, you’ll feel confident about whatever transmission transaction you choose.

The Most Common Parts Needed to Rebuild a Polaris Transmission

When you replace individual parts of your transmission, you’re not stuck with just Polaris parts. Aftermarket transmission parts are often cheaper and are usually a bit better.

Below, we’ll take a look at the parts that fail most often on Polaris Ranger, RZR, and General tramissions and compare the SuperATV price with the OEM price provided by Polaris.

PartSATV Price*OEM Price*
Seal Kit$67.95$132.96 + shipping
Reverse Chain$729.95$593.96 + shipping
Front Output Shaft$259.95$134.89 + shipping
Pinion Shaft and Snorkel Gear Kit$859.95$541.47 + shipping
Transmission Case$939.90$1,139.97 + shipping
*These prices reflect the current cost as of December, 2021

SuperATV’s transmission parts are ideal for rebuilding your Polaris transmission. They’re upgraded over stock for better performance and far superior strength across the board. And while they don’t always beat the stock price, they offer much more value for the cost.

Besides, you don’t want to replace your broken parts with the exact same parts that didn’t hold up in the first place, right?

But looking at replacement parts doesn’t tell you whether you should rebuild or replace your transmission. Let’s look at the complete transmission next.

reverse chain in transmission
OEM reverse chains tend to break often. While SuperATV’s might be a little more expensive than stock, it’s also about twice as strong. It’s important to consider factors like these when you’re rebuilding a Polaris transmission.
Photo by SuperATV

Options to Replace a Polaris Transmission

To figure out if you should replace or rebuild your Polaris transmission, you first need to take a gander at your replacement tranny options:

SATV Transmission*OEM Transmission*
$3,214.95$3,455.99 + shipping
*These prices reflect the current cost as of December, 2021

These two transmissions aren’t created equal. The SuperATV transmission has an upgraded case and upgraded internals. It also does away with weak turf mode gears and gives you gear reduction options when you buy.

The Cost of Replacing Vs. Rebuilding

To figure out what makes the most sense for you, compare the price of the parts you need to replace with the cost of a new complete transmission.

Then, factor in the shop time. Mechanic rates vary from about $70 to $100 per hour. For a full transmission swap, you’ll likely be billed for a half-day job. To replace individual parts inside the transmission, it’ll take at least a day.

Depending on who’s doing the work, you can expect to pay between $280 and $600 in labor for a full swap and between $560 and $1,200 to rebuild a Polaris transmission. Ask for quotes and do the math.

A general rule of thumb is that if your case is cracked, you’ve probably done enough damage to make replacing the complete transmission cheaper than piecing out repairs. Not to mention, you get all-new replacements of all the other miscellaneous gears and shafts that don’t usually break (but you’ve been abusing).

And thankfully, you can get a bigger, better transmission than stock for less than an OEM tranny.

With a complete transmission from SuperATV, you get a better case, stronger reverse chain, beefed up front output shaft, higher-quality snorkel gear, built-in gear reduction options, and a load of other improvements.

Our transmission and all the individual parts are built for all the rides that wrecked your stock transmission.

Inside of Transmission with gears
Replacing your transmission altogether can be cheaper thanks to the reduced labor cost. Not to mention, SuperATV’s complete transmission costs less than OEM.
Photo by SuperATV.com
RELATED CONTENT: machine maintenance56 transmissions11
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10 Comments

  1. Avatar for Jose Cardinaux Jose Cardinaux says:
    March 27, 2022 at 4:05 pm

    Very satisfied with the transmission upgrade replacement, great investment

    Reply
    • Tyler Mingione says:
      March 28, 2022 at 7:38 am

      We’re glad you’ve liked it. Thanks for the support, Jose!

      Reply
  2. Avatar for Mike Mike says:
    April 25, 2022 at 9:59 pm

    If a 7 yr old transmission failed but the casing looks good, should I assume I need to replace everything except the casing?

    Reply
    • Tyler Mingione says:
      April 26, 2022 at 9:05 am

      Hey Mike! In theory, you could replace all internals, but your best bet is going to be buying new from us given it’s 7 years old. OEM is a lot pricier than ours and with ours, you get all upgraded internals, an upgraded case with larger cooling capacity, and reinforced metal at high abuse areas. Which should save you in the long run. Check this link out to see if we offer a full transmission upgrade for your ride: https://www.superatv.com/search/?q=complete%20transmission

      Reply
  3. Avatar for connell Kerr connell Kerr says:
    July 14, 2022 at 1:05 pm

    Folks I have a 2018 Polaris Crew Ranger 4×4 a (diesel) and the transmission works fine in reverse but will not work going forward. Should I rebuild or change out? Estimate for 6 hours labor to strip down is 1080 and the same to rebuild excluding parts. Estime for new transmission is $3600 plus $1500 labor. Feels like I should rebuild – your advice would be appreciated

    Reply
    • Avatar for Kavan Wright Kavan Wright says:
      July 18, 2022 at 9:55 am

      Hey Connell. I tend to agree that a rebuild is the way to go for you. If you could find a cheap refurbished transmission from a reputable source, that could change the math. Then you’d be able to sell your complete, busted transmission too. But honestly, that sounds like a headache to me and it’s still not guaranteed to be cheaper than a rebuild. Not to mention a refurbished transmission ain’t exactly new.

      Reply
  4. Avatar for Corey Cummings Corey Cummings says:
    January 27, 2023 at 11:32 am

    I am wanting to purchase one of your transmissions for my 2019 General EPS white lightning but my transmission number does not match the ones listed on your website! Where do I go from here ?

    Reply
    • Avatar for Kavan Wright Kavan Wright says:
      February 1, 2023 at 2:55 pm

      Hey Corey. Sometimes Polaris throws us a curve ball with their part numbers. Give us a call at 855-743-3427, and we should be able to get you sorted out after we do some more digging. Thanks for the question.

      Reply
  5. Avatar for GIUSEPPE VANDERPUTTEN GIUSEPPE VANDERPUTTEN says:
    May 26, 2023 at 8:37 am

    I have a 2018 Polaris Ranger XP 1000 , and the high gear is not working. Is this a case for a rebuild or a new transmission?

    Reply
    • Avatar for Kavan Wright Kavan Wright says:
      June 1, 2023 at 4:27 pm

      Hey Giuseppe. That depends. It could be a small problem like a broken shift fork. Or it could be something bigger like broken gears. I think you’ll probably have trouble finding a good transmission at a decent price for your 2018 Ranger XP 1000, so I’m leaning toward rebuild on this one unless you have a lot of internal damage. The amount of damage and the difference in labor costs will make the decision for you. I’d get a quote from a shop and go from there.

      Reply

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