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Eureka! The 8 Reasons Why Your UTV Keeps Overheating

By Kelly Wheatley | Behind The Wheel on February 15, 2023
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We’ve got the 411, and many of you are questioning why your UTV keeps overheating. We’re here to make sense of the problem and give you some helpful solutions.

So let’s start at the beginning. How do you know your machine is overheating?

SuperATV radiator
A warning light, limp mode, fluid leaks, and ticking noises are some of the most common indicators that your machine is overheating. Look for more overheating symptoms below. Check out the Photo by SuperATV

Table of Contents

  • UTV Overheating Symptoms
  • What Causes a UTV to Overheat
    • Clogged or Dirty Radiator
    • Is the Thermostat Bad or Stuck?
    • Is There a Leak in the Cooling System?
    • Faulty Radiator Fan
    • The Water Pump May Be the Problem
    • Low Battery Voltage
    • Damaged Radiator Fins
    • It’s Hot Outside and Your Cooling System Can’t Keep Up
  • Ready to Ride?

UTV Overheating Symptoms

  • Warning light—If your warning light comes, then you know something’s cookin’ (literally).
  • Limp Mode—Most UTV engines will reduce power when overheating lasts for a certain amount of time.
  • Your seat feels hot—The engine is right under your butt. If your rear is a little more toasty than normal, it’s probably from your engine putting off extra heat.
  • Fluid leaks—If you find a puddle under your rig, then there’s a good chance your engine is overheating.
  • Ticking noise—Do you hear that? A lot of times, when your engine gets too hot, your side-by-side burns the oil that lubricates your engine’s internal parts. If there’s not enough oil, you’ll hear a ticking noise.
  • Steam—Steam coming from the radiator is one of the clearer symptoms. The coolant inside your radiator should never reach a boiling temperature, but when it does, it releases steam.
  • Sweet smell—Have you ever smelled ethylene glycol? No? That’s because you shouldn’t. It can be toxic! But it’s one of the main ingredients in coolant, and when it reaches a boiling point, it puts off a sweet smell.

What Causes a UTV to Overheat?

Now that we have all the symptoms of overheating, let’s get down and dirty and identify why your UTV could be overheating and how to fix it.

1. Clogged or Dirty Radiator

There’s nothing more appetizing than a buffet of bug guts, dirt, and leaves. Unless they’ve clogged your radiator and now your rig is overheating.

For your radiator to do its job, it needs to be able to cycle air continually and get rid of the heat from your engine simultaneously. The air intake is limited if your radiator is clogged with mud, leaves, and bugs. Therefore, your machine can’t cool itself how it’s supposed to.

How Do You to Clean Your Radiator?

That’s a good question. You have to be very careful because you can easily damage your radiator fins by bending them out of place. This is what we recommend:

  1. Remove the grill.
  2. Get a professional-grade, engine-safe cleaner/degreaser that breaks down grease, grime, and bug guts. Mix your solution in a spray bottle with three parts water.
  3. Apply the cleaner by spraying the radiator.
  4. Use a soft-bristled brush to gently remove all the trapped debris.
  5. If your radiator fins are bent from rough riding, you need a replacement. Or if you can straighten them out yourself, use a flathead screwdriver to bend them back gently.
  6. Gently rinse the radiator by using a water hose. If you don’t see the water turn clear after rinsing, repeat steps 1-3.
  7. Allow the radiator to dry before reinstalling.
Cleaning UTV radiator
You should wash your radiator at least once a year. And if you’re someone that’s riding everyday then you should probably inspect and wash your radiator every couple of months. Photo by Dirt Wheels Magazine

2. Is the Thermostat Bad or Stuck?

What exactly is a thermostat? And how does it go bad or get stuck? Let us tell you.

The thermostat is a heat-sensitive valve that regulates coolant through the cooling system. As your rig gets hotter, the valve will release more coolant to your radiator.

If your thermostat gets stuck, that cooling process will never happen.

How Do You Keep Your Thermostat from Malfunctioning?

Thermostats are also pretty cheap. When your engine starts to overheat, this should be one of the first places you look.

Thermostats are consumable (like car batteries) and tend to rust after a few years or need to be replaced. To keep your thermostat from malfunctioning, run fresh, high-quality coolant.

UTV Thermostat
Most riders forget to check the condition of their thermostat when they service their vehicle. It’s a simple problem that can cause big problems, so make sure you add this to your service list. Photo by Quad Logic

3. Is there a Leak in the Cooling System?

This may seem like a no brainer, but if you find a large puddle under your machine then you most likely have a leak somewhere. Or if you notice that your coolant tank is below the minimum mark, you probably have a leak.

How Do You Locate the Leak?

Look for wet spots on your radiator. They’re a common indication of leaks.

Take it to a mechanic—they can pressure test the cooling system, and identify where the leak is.

4. Faulty Radiator Fan

There are two types of fans—mechanical and electric.

Regardless of the fan type, most radiator fans start when your Ranger’s engine starts getting hot. It pulls air across the radiator to cool it off. Typically, you can hear when the fan kicks on and off. If your fan doesn’t kick on when your engine temp starts rising, then you can test it by jumping the fan motor. If it doesn’t turn on, you know you’re working with a faulty radiator fan.

It could be the fan clutch if it’s not the fan itself. This is usually the problem with an electrical fan.

And if it’s not the fan clutch, it could be a failed fan sensor. This sensor tells the fan when to start and stop.

How to Fix a Radiator Fan, Fan Clutch, or Fan Sensor

To fix a radiator fan, fan clutch, or fan sensor, we suggest you take your rig to a mechanic to replacing the faulty parts.

5. The Water Pump May be the Problem

What does your water pump have to do with your Ranger overheating? The water pump creates a continuous flow of coolant through the cooling system.

A set of rubber coolant hoses connects to the radiator, coolant tank, and the engine. All these combined make a circuit for the coolant to travel through. The water pump transfers hot coolant from the engine over the radiator, where the coolant has time to cool down and then gets recycled back through the machine.

If your water pump is malfunctioning, the hot coolant will never leave the engine, causing your machine to overheat.

How to Fix Your Water Pump Issue

  1. Complete a water pump inspection.
  2. You can always replace the water pump. But water pumps can be costly, ranging from $400 to $800.
  3. You may need to refasten or replace the impeller if it has become loose, chipped, or cracked.

6. Low Battery Voltage

This problem is simple—if your machine’s battery voltage is low, then it won’t have enough power to run the fan motor.

How to Fix Your Battery’s Low Voltage

Your battery not having enough juice to support your radiator fan is a problem.

First, you will need a multimeter or voltmeter to check your battery. Or you can use something like our 12 V UTV Voltmeter and Dual USB Charger. While your UTV is running, you should get a reading of 14.0 or 14.5 V. If you get a reading lower than that, the battery doesn’t have enough juice to power the fan.

If that’s the case, it’s probably time to replace your battery.

UTV battery
Another thing that riders often forget—servicing their battery. If your battery doesn’t have the juice to power your fan then your engine can’t cool the way it’s supposed to. Photo by UTV Stereo

7. Damaged Radiator Fins

As we mentioned in step one, your radiator fins can be easily damaged by dirt, debris, and build up. Or more times than not, riders damage them when washing them with a pressure washer.

If too many radiator fins are damaged, they won’t work correctly, making your UTV overheat.

How to You Fix Your Radiator Fins

We mentioned cleaning your radiator fins in step one. And we even went as far as saying that you could put them back in place if they are bent. But if too many of your fins are bent or damaged, it’s best to get a new radiator.

bent radiator fins

8. It’s Hot Outside and Your Cooling System Can’t Keep Up

For those of you that work out in the scorching heat, it may be just this simple—it’s too stinking hot outside, and your cooling system can’t keep up.

How to Keep Your Machine Cool in Hot Weather

  1. Find some shade.
  2. Give your engine a break. Don’t leave your engine on or have it idling for long periods of time. 
  3. Try limiting your riding to the early mornings or later evenings.

Ready to Ride?

Now that you can identify the symptoms of overheating, you’re more likely to be able to diagnose your overheating problem faster. Don’t let your engine get to the point where it’s overheating—it’s not good. When it comes to mechanical issues like this, one thing can lead to another, and you’ll replace eight parts instead of one. As we mentioned above, these parts aren’t cheap.

And if none of those work, you may want to buy a new radiator or relocate your radiator all together with a SuperATV Radiator Relocation Kit.

RELATED CONTENT: machine maintenance55 overheat1 radiators4
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