Length: 19:20
Created: Aug 11, 2022
What’s up guys, today we’re going to be showing you how to install Super ATV’s full aluminum roof on this Can-Am Maverick X3 Max. So let’s get right to it!
If your machine came factory-equipped with a roof and a stock brace, you’ll want to go ahead and remove them. Use an 18 or 19-millimeter wrench to take off the nuts securing the brace. It’s very easy and straightforward. Once you have your brace and roof removed, we’ll move on to the next step.
Now that you have your brace and roof removed, locate the mounts in your kit. We’re going to install them on the front studs of the machine. Slide the mounts onto the front studs just like so and repeat for the opposite side.
Next, grab the driver-side portion of your brace and lay it on the studs, lining it up correctly. Tap it down into position if necessary. Repeat the process for the passenger-side brace. If the fit is tight, you might need a rubber mallet to help tap it down.”
Note: Due to the tight fit, the brace might spring up a little. Use the two M12 bolts and nuts from your kit to secure it. Tap around until everything is lined up and start the hardware through the brace.
Once the braces are in place, use the rest of the M12 nyloc nuts and secure them onto the threads of the brace. There are four non-flange head nyloc nuts that will go on the front. The rest of the hardware will be flange nuts. Fully tighten all the hardware, ensuring that the roof brace is as far down as possible. Tap it down with a mallet if needed.
Now, fully tighten the two bolts that fasten both sides of the brace together. Use a 16-millimeter wrench for the bolt head and an 18-millimeter wrench for the nut. Ensure everything is securely fastened.
Grab the four large clamps from your kit and remove the hardware so you can open them up. Install them to the cage with the inserts or threads facing straight up and the thread facing towards the inside of the machine. Install the hardware but leave it loose enough to rotate the clamp around. Repeat for both sides, ensuring the clamps are evenly spaced.
Take the foam seal from your kit and start applying it from the front of the roof mounts, running it all the way across. Apply it over the mounts and continue to the opposite side. Once you reach the end, cut off the excess. Do the same for the rear portion of the cage.
Grab the seal and apply it to the middle and rear sections of the roof. Make sure the front section is angled down, the middle section’s lip faces the rear, and the rear section has the spoiler flipped up. Cover the holes about halfway with the seal to ensure a snug fit.
Couple the middle section to the rear section, ensuring the lip on the middle section lays right on top. Line up the holes and use the shortest Allen-headed hardware to secure them. Then, couple the middle section to the front section. Use the longer Allens and side brackets to secure it. Repeat for both sides.
Grab the small angle brackets from the kit and line them up with the holes. Install the mid-length Allen-headed hardware through the brackets and into the roof. Ensure the small cutout goes onto the roof and the hardware comes up through it. Secure everything tightly.
Take the remaining foam seal and apply it from the front edge to the rear section of the roof, leaving about a 3/8-inch gap from the edge. Remove any excess seal to ensure a clean fit.
With the roof laid onto the machine, grab the remaining clamps and hardware. Align the clamps with the brackets and start the hardware into the clamps. Ensure everything is properly aligned before fully tightening. Install the front and rear hardware to the mounts and cage, using spacers where needed. Fully tighten all hardware.
Once you’ve fully tightened all your hardware, that’s all there is to it to install Super ATV’s full aluminum roof on this Can-Am Maverick X3 Max. Be sure to check the description below for a link to pick yours up today. While you’re there, drop a like, comment, and subscribe. Thanks for watching, and we’ll catch you on the next one!
